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Creating a Lean Culture: Tools to Sustain Lean Conversions, Second Edition

Creating a Lean Culture: Tools to Sustain Lean Conversions, Second EditionAuthor: David Mann
Publisher: Productivity Press
Category: Book

List Price: $39.95
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Seller: Textbook_TBS
Rating: 5.0 out of 5 stars 21 reviews

Media: Paperback
Edition: 2
Pages: 316
Number Of Items: 1
Shipping Weight (lbs): 1.6
Dimensions (in): 10.2 x 7.2 x 1

ISBN: 1439811415
Dewey Decimal Number: 658.401
EAN: 9781439811412

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Editorial Reviews:

Product Description

The new and revised edition of this modern day classic provides the critical piece that will make any lean transformation a dynamic continuous success. It shows you how to implement a transformation that cannot fail by developing a culture that will have all your stakeholders involved in the process and invested in the outcome. It will teach you how to build success from the top down and the bottom up at the same time. If you are a leader at any level in an organization undergoing or considering a lean transformation, this is where you should start and finish … and start again.

Praise for the First Edition of the Shingo Prize Winning International Bestseller. . .

an excellent review of one of the most common implementation issues in a lean transformation -- the essential day to day work practices of team leaders/supervisors/value stream managers that enable the lean system.
-- George Koenigsaecker, President, Lean Investments, LLC

 . . . reprinted seven times

The purpose of lean systems is to make problems glaringly obvious. If implementation does not include standard leadership and cultural support systems to constantly address problems, the point of the system is missed. Many books address lean tools and initial conversion, but if you want the system to stick, read David's book.
--Robert (Doc) Hall, Editor-In-Chief, Target, Association for Manufacturing Excellence

. . . now being translated into Russian, Thai, and Chinese…

Mann's book is an excellent start toward Lean Leadership as 'process-dependent' rather than 'person-dependent' in style.
--Ross E. Robson, Executive Director, Shingo Prize for Excellence in Manufacturing

Now empowered with five more years of accumulated knowledge and experience, David Mann’s seminal work:

  • Offers new insights on applications of lean management in administrative, technical, and professional environments
  • Provides new guidance on how to begin implementing lean management in discrete manufacturing, office, and process manufacturing environments.
  • Details specifics on how to engage executives through gemba walks*
  • Shows the difference between measuring improvement through results and through processes
  • Adds new case studies throughout
  • Expands the lean management assessment based on actual use, and now offers up two separate versions (both available online) one for manufacturing and one for administrative, technical, and professional settings

*In a gemba walk, a teacher, or sensei, and student walk the production floor. The teacher asks the student to tell what he or she sees and, depending on the answer, asks more questions to stimulate the student to think differently about what is in front of him or her. This includes learning to see what is not there…Gemba walks often include assignments to act on what the student has come to see. …




Customer Reviews:
Showing reviews 1-5 of 21



5 out of 5 stars Clearly shows you why something so simple is so hard to do   April 11, 2007
M and G (Dover, NH)
21 out of 21 found this review helpful

I've been doing Lean since 2000 (Six Sigma earlier, 1997) and have been applying general Toyota methods with what I'd consider a very good amount of success. The problem has been, how do you convey the necessity of the Toyota Lean method as a complete "business system" as opposed to JIT and "tools" thinking for busy, batch-thinking individuals? This book fills the gaping void.

Pro:
-Straight forward principles, complete and thorough
-Appear to be true to the Toyota principles as I have seen demonstrated by ex-Toyota executives/leaders turned consultants
-Drives to the heart of lean as a business system, with many elements that I've personally tried or seen work well
-A Shingo Prize winner... impressive
-Avoids excessive Japanese terminology (not an issue for me, but sometimes an issue for others)

Con:
-I think that the power of IT applications is somewhat understated, and pitfalls of using or attempting to use IT-related systems not well described. Would like to see a better description of pitfalls and issues more specifically. Until then, think of IT as you would if you were automating a process... it had better be high volume and well understood/mature.

Bottom Line: I think this a must-have text, and it is excellently written and laid out... plus it's to the point reinforced with numerous short case study examples. I'd recommend pairing this book with "The Toyota Way" (read that first to pave the way for this book). Also consider "The Toyota Way Fieldbook" as the ideal 3rd text to study. A word of caution, these books require a whole new way of thinking and commitment.



5 out of 5 stars Book has quite an impact on new lean leaders   June 19, 2007
Mark Graban (Keller TX and Cambridge, MA)
11 out of 11 found this review helpful

This is a fantastic book, one of the small number of "core" lean books that I recommend to people. I've used the book with many healthcare clients who are new to lean. They have loved the book so much that they have read it three times, learning something new each time, and learning something different at each stage of their lean learning journey. The most frequent comment I hear is that the book means one thing to them before they start but it means even more to them after they have "struggled" with a lean environment on their own, revisiting the book and its concepts helps immensely.

Mann's book helps make concrete the vague notion of a "lean culture" and spells out steps leaders can take to start moving in that direction. The book doesn't promise quick fixes, nor should it, but it puts you on the right path to developing your people, your leaders, and your problem solving skills. Kudos to David Mann for a very practical, actionable guide for lean leaders or those of us who strive to become lean leaders.



5 out of 5 stars Great reference on real lean   October 5, 2007
TPS Student (Utah)
2 out of 2 found this review helpful

This book fills an essential gap between Liker's Toyota Way and the many books on Lean Tools.

We intentionally didn't begin our lean transformation in our large service orgnization until we had this book because we saw the folly in trying to implement a bunch of lean tools without the necessary management system.

We have visited some Tier 1 Toyota suppliers and Kaizen really means continuous improvement not a succession of week-long projects that many big-time consultants and organizations focus on.

This book is our defacto lean transformation handbook and I am glad to see that it has become a standard reference for at least two MBA programs in the area.





5 out of 5 stars Excellent Start for Culture Change   January 14, 2008
J. Boss (Chicago)
1 out of 1 found this review helpful

This book is an excellent start to navigating a lean culture change. David Mann challenges you to change your "management system" in order to change your culture. Once focus is put on the "management system" you can observe, and measure impact which will then translate into cultural shifts. The book is well written and full of concrete examples of actual implementations as well as roadblocks.



5 out of 5 stars The best functional guide to lean   February 13, 2008
Burl M. Finkelstein (Newnan, Georgia United States)
1 out of 1 found this review helpful

I searched high and low for a book on Lean manufacturing to better understand its application and function. To many authors go into theory and academic explanations or dialogs of Japanese words. This was what I was looking for! I found this book so valuable that I made it required reading for my entire staff.

We have now started on the lean journey.


Showing reviews 1-5 of 21